REMOVAL & INSTALLATION

See Figure 1

  1. Using a syringe or similar device, remove as much fluid as possible from the master cylinder reservoir.
    2.  



Click image to see an enlarged view

Fig. Fig. 1: Exploded view of the ABS actuator mounting

  1. Remove the washer tank and wheel well housing.
    2.  
  2. Disconnect the electrical connectors at the actuator.
    3.  
  3. Using special tool 09751-36011 or equivalent, disconnect each brake line from the actuator assembly. Disconnect the brake line clamp from the strut tower.
    4.  
  4. Remove the nuts and bolts holding the actuator and bracket to the vehicle.
    5.  
  5. Remove the actuator unit with the bracket attached.
    6.  

To install:
  1. Install the bracket if removed and tighten the nuts to 48 inch lbs. (5.4 Nm)
    2.  
  2. Place the actuator into position. Tighten the retaining nuts to 48 inch lbs. (5.4 Nm). If the unit is held by bolts, tighten them to 14 ft. lbs. (19 Nm).
    3.  
  3. Connect the brake lines to the actuator, tightening them to 11 ft. lbs. (15 Nm). Install the brake line clamp at the strut tower.
    4.  
  4. Connect the wiring connectors. Install the washer tank and inner wheel well.
    5.  
  5. Fill the reservoir with brake fluid. Bleed the system.
    6.  
  6. Inspect the system for leakage, particularly at any line fitting which was loosened or disconnected.
    7.